In the simplest terms, dewatering is the removal of liquids from a sludge slurry. The process involves using one of three dewatering techniques. The three techniques are plate and frame filter press, centrifuge and belt press. These techniques are used in wastewater treatment plants, power plants, refineries, and drinking water facilities to reduce the volume of sludge and more cost effective transportation.
Depending on the conditions, one of these three dewatering methods can be used:
1. Plate and Frame Filter Press
Plate and frame filter presses use recessed-chamber filter plates to separate the liquids from the solids. Two plates join together to form a chamber to pressurize the slurry and squeeze the filtrate out through the filter cloth lining in the chambers. Filter cake is collected on the surface of the filter plate cloths and dropped onto a horizontal conveyor. Filter presses are highly effective and produce filter cake that are between 40% and 70% solids by weight. It is also beneficial because it produces the highest content of solid material which makes for cost-effective transportation and disposal.
- Biological sludge
- API Separator Sludge
- No special licensing is required to operate the machine
- They produce stackable, cake-like solids that are more cost effective to transport
A centrifuge is a device, which employs a high rotational speed to separate components of different densities. The principle of a centrifuge is based via buoyancy. A component with a higher density would fall to the bottom of a mixture, while the less dense component would be suspended above it. Centrifuges typically produce between 25% and 35% solids by weight.
The main benefit of the centrifuge is in the speed of the process. This process is generally reserved for situations where oil recovery is the main priority and the quality of residual solids is less of a concern. Other benefits include:
- Heavy Oil Sludge Dewatering
- Municipal Wastewater Treatment Sludge Dewatering
3. Belt Filter Press
The belt press is most often used when high-moisture content is acceptable in the filter cake. It typically produces between 18% and 25% solids by weight. Since this is a continual action, it is effective on high-volume waste streams where a large production of low-quality filter cake is acceptable. This process is commonly used in municipal wastewater treatment plants.
The belt press is most useful for the following applications:
- Paper mill sludge
- River silt
- Municipal Wastewater Treatment Sludges
Which is Right for You?
Dewatering is used in every town with a wastewater treatment plant, power plant, refinery or drinking water facility. Selecting the right process will depend on many factors. Knowing the different materials and what your project necessitates are will help determine what your needs are. HCR has several decades of expertise in dewatering and can put together a plan that works for you. Contact us to learn more!